PROCESS & EQUIPMENT DESIGN

 

Sl. No.

ASSIGNMENT

CLIENT/END USER

PRESENT STATUS

1.

Design & Engineering of vertical packed-bed scrubber for acid fumes.

UCAS/BPL limited, Doddaballapur.

In operation.

2.

Design & Engineering of horizontal packed bed scrubbers for acid fumes.

UCAS/Titan Watches Limited , Hosur.

In operation.

3.

Design & Engineering of fume extraction systems from plating-tanks.

BES/Bharat Electronics Limited, Ghaziabad.

In operation.

4.

Design & Engineering of fume scrubbing system for sulphur dioxide fumes.

BES/Hindusthan Aeronautics Limited, Bangalore.

Awaiting installation.

5.

Design & Engineering of fume extraction and scrubbing system for pickling and galvanising tanks.

SEAWTCO/Ranga Chemicals, Malur.

In operation.

 

6 (a).

Design & Engineering of Sea Water Intake System for Prawn Acquaculture.

   

6(b).

Design & Engineering of raw water pumping and distribution for prawn acquaculture farm.

   

6(c).

Design & Engineering of Water distribution system for Prawn Acquaculture Hatchery & Process

Plant.

ERG/Thapar Waterbase Limited, Delhi & Nellore.

In operation.

6(d).

Design & Engineering of Water and Effluent Treatment Systems for Prawn Acquaculture Hatchery & Process Plant.

   

6(e).

Design & Engineering of Hatchery Aeration System.

   

7.

Design & Engineering of fume extraction and scrubbing system for a Chemical Plant.

Reckitt & Colman (I) Ltd., Hosur.

In operation.

8(a).

Harvest cycle management for spirulina culture & production.

   

8(b).

Design & Engineering of raw water treatment system for spirulina & production

ERG/Ballarpur Industries Ltd., Bangalore.

In operation.

8(c).

Design & Engineering of effluent treatment system for spirulina & culture & production.

 

   

9.

Process and mechanical design of distillation column for ethanol-water system ; technical evaluation of bids for the same.

P.J. Margo Pvt. Limited, Bangalore.

 

In operation.

10.

Process design for commercial scale manufacture of Cyano-acrylate and Methacrylate adhesives.

METLOK Company Ltd., Bangalore.

First product not commercialised. Second product commercialised.

11.

Process design of Air Pressurisation system for Autoclave proposed for HAL, Bangalore.

Striver Equipments Pvt. Ltd/ HAL, Bangalore.

Process Design completed; Striver Equipments (P) Ltd not given the order by HAL

12 (a).

Process design for Benzyl-chloride and Benzyl-chloride manufacture.

 

Not implemented.

12(b).

Process design of solvent extraction plant for vegetable oils.

 

In operation.

12(c).

Process design of plants for fat splitting, fatty acid distillation and glycerine recovery.

 

Not implemented.

12(d).

Pneumatic conveying system for transportation of neem fruits.

Agro Extracts Limited, Banglaore.

In operation.

12(e).

Recovery of gum from neem oil.

 

In operation

12(f).

Design & Engineering of batch dryers & wood fired furnace for neem fruit drying.

 

In operation.

13.

Assessment of existing reaction-kettle system for isophthalic Polyester Resin production.

Vikram Resins & Polymers Pvt. Ltd., Bangalore.

In operation.

14.

Design & Engineering of slow-speed mechanical surface aerators.

South East Asia Water Treatment Co.Pvt. Ltd, Bangalore.

In operation at most of the installations.

15.

Design of Refrigerant condenser.

Airtron/SPIC, Madras.

In operation.

16.

Design & Engineering of distillation system for producing anhydrous alcohol from rectified spirit.

Phosphate Plasticizers Pvt. Ltd., Bangalore.

In operation.

17.

Assessment of plant for production of Calcium Gluconate.

Calcium (India) Pvt. Ltd., Bangalore.

Report submitted.

 

18.

Assessment of manfunctioning dust extraction system operating in a tea-blending & packaging factory.

Kirloskar Consultants Ltd.,/ Tata Tea Ltd., Bangalore.

Report submitted.

 

19.

Design of a crystallisation equipment for Tungsten Carbide.

Kirloskar Consultants Ltd.,/Widia India Limited.

Report submitted

20.

Assessment of a malfunctioning dust extraction system connected to shot Blasting Machine.

Kirloskar Consultants Ltd.,/ Inductocast Foundry, Bangalore.

Report submitted.

21.

Design & Engineering of Rotary Cooler for extruded animal food products.

Tetragon Chemie (P) Limited, Bangalore.

In operation.

22.

Design of liquid effluent treatment plant (with recycle of treated water) and Air Pollution Control System for pickling and galvanising plants.

Gemini Steel Tubes Limited.

Design completed Project abandoned.

 

23.

Design and Engineering of :-

   

23(a).

Stirred Tank Reaction Systems with heat-transfer.

   

23(b).

Distillation column for alcohol

enrichment.

 

Some of the systems are in successful

23(c).

Vacuum distillation units involving reflux control to obtain various fraction in high purity.

Encee Aromatics (P) Ltd., Bangalore.

operation, others in various stages of manufacture,

23(d).

Refrigeration and chilled brine

recirculation system.

 

installation and commissioning.

23(e).

Filtration Systems involving filter and centrifuges presses.

   

23(f).

Continuous vacuum distillation of turpentine to obtain high purity alpha-pinene

Encee Aromatics (P) Ltd., Bangalore

In operation

24.

Design of drying system for tape manufacture.

SG Engineering/Monarch Industries, Bangalore.

In operation.

25.

Design of sea water intake system for Prawn Hatchery.

Blue Horizon Aqua Tech/Geekay Hatcheries Ltd., Nellore

In operation.

 

26.

Design and detailed engineering of fume extraction and scrubbing system for gold and silver refining facilities.

Titan Industries Limited Jewellery Division, Hosur

In operation.

 

27.

Design and detailed engineering of dust, fume extraction system for

ceramic preparation.

MICO, Bangalore.

In operation.

28.

Design and detailed engineering of fume extraction and scrubbing system

for metal refining operations.

Bangalore Refinery, Bangalore.

Not implemented.

29.

Design and detailed engineering of raw water and liquid effluent treatment system.

ERG / Rietzel India Limited, Bangalore.

In operation.

 

30(a).

Process design of power generation system utilising sludge gas.

ERG / NAL, Bangalore.

Trials to be taken up on pilot scale

30(b).

Design of sludge gas purification system for Hydrogen Sulphide removal.

ERG / HAL, Bangalore.

Trials being conducted on pilot scale.

31(a).

Design of drying and curing oven for collapsible metal tubes using hot air with re-circulation.

SG Engineering/Metal Impacts (P) Limited, Bangalore.

In operation.

 

31(b).

Design of a continuous through circulation dryer for drying extruded pellets, with hot air re-circulation.

Vetcare Alltech (P) Ltd., Bangalore

In operation

31(c).

Design of continuous Jet-venturi scrubber for ammonia fumes.

Vetcare Alltech (P) Ltd., Bangalore

In operation

32.

Improvement of efficiency for an old Boiler by conversion to husk firing and air flow balancing.

Agro Extracts Ltd, Bangalore.

In operation with improved efficiency (improvement obtained from 56% to 75%).

33.

Design of air heating and hot air drying system for Rotograveure Printing and Laminating Machines.

Expert Converters (P) Ltd., Bangalore.

In operation.

 

34.

Upgradation / renovation of continuous drying system for rubberised coir to increase capacity and drying efficiency.

Hosur Coir Foams (P) Ltd, Hosur.

In operation.

 

36.

Auditing of fermentation and distillery plants in a modern distillery.

Samsons Distilleries (P) Ltd., Davangere.

In operation.

 

37.

Design of sulphuric acid cleaning system for glass moulds.

SRF Limited,Vision Care Division, Doddaballapur.

Not implemented yet.

38.

Design of a resin mixing system for manufacture of plastic lenses.

SRF Limited, Vision Care Division, Doddaballapur.

Not implemented yet.

 

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