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Application

Petrochemical complex in Western India.
Cooling inlet air to naphtha fired combined cycle to ISO conditions.
Capacity 260 TR at -5oC evaporation, 0 to 10oC brine.
Plant to have flexibility to operate at 200 TR, -5 to 5oC brine (mode 2).
Steam from extraction turbine at 1kg/cm2, or from Benzene condenser (which was earlier using cooling water).
Cooling water supplied at 34oC owing to temperate, humid conditions.
Rigid safety standards to be followed due to location next to high traffic highway and proximity to city limits.

Comparative utility requirement

Comparison is drawn against compressors that were being considered by the client.

  Compressors Ammonia absorption
Electricity 500 HP installed, consuming 360 KW. 50 HP installed, consuming 30 KW
Steam Nil 2,600 kg/h

Payback / benefits.

Effective cost of power - Rs.5/-  ($0.11) per KW.
Effective cost of steam - Rs.100/- ($2.20) per ton from turbine (opportunity lost to operate as condensing turbine) and Nil for steam from Benzene condenser.
Effective power saving for 6,000 hrs per year operation - about 2,000,000 units or Rs.10,000,000/- ($220,000/-).
Effective cost of steam - Rs.1,560,000/- ($34,320/-) or less if partly operated with Benzene condenser steam.
Payback for Ammonia absorption system - Less than two years.
If the cost differential with compressors is taken, payback would be very attractive at around 6 months.